James Cropper, a global leader in advanced materials and luxury packaging based in Kendal, launched its new state-of-the-art facilities this week.

Sir James Cropper, honorary president, cut the ribbon at the ceremony concurrent with James Cropper plc's annual general meeting.

The unveiled new additions include a high-efficiency boiler sited in a refurbished powerhouse.

At the heart of the development is the advanced 18-tonne Byworth Yorkshireman boiler which, having arrived under police escort earlier this year, is set to handle a broad range of energy demands.

The boiler enables improved control over energy usage while maintaining high efficiency standards.

Its installation aligns with the company's decarbonisation roadmap.

James Cropper has set targets to reduce natural gas usage by 25 per cent by 2025 and achieve net zero across its entire supply chain by 2050.

Steve Adams. James Cropper PLC CEO said: “As consumers increasingly seek planet-friendly solutions, James Cropper remains committed to achieving net zero through technology transformation, moving from fossil energy sources and developing products from sustainable sources.

“Our dedication to sustainability is also underpinned by plans to build a new Energy Centre which will transition the papermaking processes to green electricity, resulting in a significant reduction in carbon emissions.”

Equally impressive is the company’s new Embossing Centre of Excellence.

It employs advanced optic 3D metrology technology inspired by Formula 1. This system, capable of scanning hundreds of thousands of measurement points in a mere five seconds, enhances the quality control process for textured paper production.

The embossing hall includes a new embosser varnisher and a laboratory for monitoring and measuring equipment.

It will enable James Cropper to address the escalating consumer demand for plastic alternatives that maintain surface aesthetics and functional characteristics.

Mr Adams said: “Whether it's bespoke embossing or varnishing for effect or technical performance, we are driven by the creativity of our clients and embrace every challenge.

"The capacity and capability improvements which this investment will bring to our business are significant, allowing us to respond to the demand that we’re seeing from our customers.”